Exhaust

Replacement exhaust #4 (updated)

I collected the raw tubes earlier in the week, which is enough for 4 pieces, but still looking for somebody to do the smaller pipes that the downpipes fit into. This means I can start the 2-1 and outlet bend assembly, but obviously I really need to start at the front first, so these down pipe bends are a bit of a nuisance.


.bare_2-1_collector

Replacement exhaust #4

GTS1000_collector

This is the start of a CAD model which is based on my prototype collector, and this drawing is my way of working out what angle & length mandrel bends I need to fabricate a 4-2-1 collector to replace the catalytic converter. The front pipe merge collectors are well sorted, just got to do a little more work on two of the three remaining bends.

Looks ever more promising, as I have found a mandrel bender near me too.

How to fit a one piece exhaust to a GTS1000.

This has to be the easiest way to fit a one piece exhaust... jack it up with an engine crane like this



Undo the front swingarm bolts and pull the arm out of the way, and just strap it up to something nearby, like this and this.





and when it's done...it looks like this.



Total time probably less than an hour and a half.